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Wear on Both Sides of The Generator Set Gear Insert

May. 09, 2023

After a long period of operation, generator sets will experience wear, aging and other faults. Therefore, Starlight has brought a series of fault solutions for everyone. Here is a simple suggestion on how to wear the two sides of the generator set's teeth.


diesel generating set


1. The reversing method of the generator set can cause unidirectional wear on the tooth surface of the gear teeth. If the structure allows, the generator set gear can be shifted or flipped 180 degrees to use its undamaged side.


2. The tower shaped gear of the generator set is manufactured by several gears together, and the degree of damage to each gear of the generator set varies. If individual teeth of the wheels are worn, the generator set can be repaired by replacing the gear ring.


3. For gears with low load and low speed, the gear insertion method can be used to locally update the generator set after individual teeth are removed.


4. The generator set welding method can be used to weld one or more layers of metal on the entire or partial surface of the gear teeth, depending on the damage situation of the generator set gear, if individual or several gear teeth are oiled and worn on the surface or if the wear on both sides of the tooth ends exceeds the limit.


5. The screw tooth making method removes the teeth from the teeth, cleans them thoroughly, uses a vernier to measure the thickness of the tooth root, and flattens and cleans the missing tooth area with a file cutter.


When encountering such a fault, just calm down and find the source of the generator set fault and solve it according to the above method. If it still cannot be solved, it is best to have professional technical personnel repair it, in order to quickly repair the gears and restore the normal operation of the generator set.


Jiangsu Starlight Power Generation Equipment Co., Ltd. was founded in 1974 and is one of the earliest manufacturers of generators and diesel generator sets in China. The company has a registered capital of 218.88 million yuan. The company covers an area of 86,000 square meters and a building area of 55,000 square meters. There are more than 660 employees, including 456 professional technicians and 106 senior technicians. It has 46 sales and service outlets nationwide. The main products are diesel engines, generator sets, and diesel generators, providing users with a one-stop service of design, supply, debugging and maintenance at any time. Starlight has always insisted on using first-class talents, building first-class enterprises, manufacturing first-class products, creating first-class services, and making every effort to build a first-class domestic enterprise. If any question please feel free to visit our website https://www.dieselgeneratortech.com/ or send email to sales@dieselgeneratortech.com.

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