SAIC Motor's Zero-Defect Quality Assurance System

When it comes to the product quality of SAIC Motor (Shanghai Diesel Engine Co., Ltd.), its quality assurance system cannot be overlooked. SAIC Motor pursues zero defects and is committed to delivering quality that surprises customers. As an OEM supporting manufacturer of SAIC Motor's generator sets, Dingbo Power is also proud to promote high-quality SAIC generator sets as one of its corporate development directions.

The core of SAIC Motor's zero-defect theory is "Doing it right the first time." To implement the "zero-defect" strategy, SAIC Motor adopts the FMEA management model during the product design phase to identify potential failure modes, reduce the probability of errors, and effectively improve reliability.

In the product development phase, the Quality Assurance Department takes GPDP as the core to conduct quality planning, review, and monitoring for new project development and manufacturing processes, while completing the approval of new product components. Among them, the Market Quality Section effectively evaluates, monitors, and approves the entire production process and physical product quality.

In the production process, quality personnel configured under the SCPS system effectively ensure lean production. Meanwhile, the company has established an error-proofing mechanism internally, standardizing the application process for design, production, application, verification, standardization, audit, and evaluation, achieving remarkable results. To enhance error-proofing capabilities, the Supplier Quality Section has created green production lines by improving physical quality.

In the specific manufacturing process, the Sample Approval and Testing Section plays an important role in synchronizing sample testing, part development OTS approval, and PPAP approval. Additionally, monitoring component dimensions, evaluating durable part dimensions, and conducting failure analysis testing safeguard engine quality.

SAIC Motor's quality assurance system is not only focused on front-end production but also applies standardized management such as zero defects to after-sales service. To this end, SAIC Motor has established a rapid response mechanism for market quality issues to resolve user feedback promptly.

The PQCP process effectively tracks and manages quality issues identified throughout the engine's life cycle, covering both production quality management and after-sales quality management support. PQCP ensures that any quality issues arising during production are promptly resolved and controlled, improving the efficiency of product quality problem-solving.

Furthermore, the CRM and MES systems effectively record all internal and external quality issues, enabling accurate documentation and traceability of the manufacturing process. Indoor and outdoor high-altitude, high-temperature, and high-humidity (three highs) tests ensure that SAIC Motor's products operate normally even under extreme harsh conditions.

SAIC Motor spare no effort to build its quality assurance system to provide users with reliable, high-quality products. It is the standardized manufacturing process and strict control over every detail that contribute to the high quality of SAIC engines!

Guangxi Dingbo Power Equipment Manufacturing Co.,Ltd is an early professional manufacturer of generators and diesel generator sets in China. The company has first-class national-level large-scale production and load testing equipment. Provide users with long-term diesel generator set sales, leasing, technical consultation, commissioning, maintenance, training services and generator set trusteeship business. If you would like to get more information welcome to contact us via [email protected].