Diesel Generator Set Debugging and Operation Guide

In our daily lives, from something as trivial as cooking to as significant as air travel, electricity is indispensable for both production and daily activities. Most enterprises and high - rise residential buildings are equipped with diesel generator sets as backup power sources. It is not only necessary but also extremely urgent to prepare an emergency standby generator set in advance. If you have a ready - to - use diesel generator set, you won't be at a loss when a sudden power outage occurs.

Pre - debugging Inspection and Preparation for Diesel Generator Sets

When the indoor temperature is lower than 20°C, turn on the electric heater to pre - heat the machine.

Check the machine body and its surroundings for any debris that may hinder operation. If there is any, remove it promptly.

Check the oil level in the crankcase, the fuel level in the fuel tank, and the water level in the radiator. If the oil or water level is below the specified value, replenish it to the normal position.

Check whether the fuel supply valve and the cooling water shut - off valve are in the open position.

Check whether the voltage of the starting electric battery pack is normal.

Test the test button on the switchboard and observe whether each alarm indicator light is lit up.

Check whether each switch on the switchboard is in the off position and whether each instrument indicates zero.

Start the intake and exhaust fans.

Press the starting button of the engine to start it. If the first start fails, press the corresponding reset button on the switchboard. Wait until the alarm is cleared and the unit returns to normal before attempting a second start. After starting, if the machine runs with normal sound, the cooling water pump running indicator light is on, and the on - road instrument readings are normal, the start is successful.

Steps for Manual Startup Mode in Diesel Generator Set Debugging

(1)Manual Startup Operation during Diesel Generator Use

Press the manual key on the module operation panel, and the controller will enter the "Manual Mode", with the manual mode indicator light on. Press the test - run key, and the controller will enter the "Manual Test - run Mode", with the manual test - run mode indicator light on. In both modes, press the startup key, and the engine will start. It will automatically determine if the startup is successful and automatically increase the speed to the rated speed for operation. When the diesel generator set encounters situations such as high water temperature, low oil pressure, overspeed, or abnormal voltage during operation, it can effectively and quickly shut down for protection.

In the "Manual Mode", whether the generator set is loaded depends on the status of the utility power. If the utility power is normal, the load switch will not switch; if the utility power is abnormal, the load switch will switch to the power - generation side.

In the "Manual Test - run Mode", after the generator set runs stably at high speed, regardless of whether the utility power is normal, the load switch will switch to the power - generation side.

(2)Manual Shutdown Operation

Press the shutdown key, and the unit will enter the normal shutdown mode. In case of an emergency, press the shutdown key twice, and the unit can stop immediately. You can also press the shutdown button on the operation panel of the electric control box to stop the unit immediately.

As a professional diesel generator manufacturer, we always insist on using first-class talents to build a first-class enterprise, create first-class products, create first-class services, and strive to build a first-class domestic enterprise. If you would like to get more information welcome to contact us via [email protected].