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How to Change and Install Oil filter and Oil Filter Housing

Apr. 12, 2018


22-2 Oil filter


Oil filter, Change

TAD752GE, TAD753GE, TAD754GE

Removal

Engine oil drained.

1 Remove the oil filter cover (1) and filter.

2 Remove the O-ring (2) and filter (3).


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Installation

3 Check that the filter sealing surface is clean.

4 Install a new filter (3) and a new O-ring (2).

5 Install the filter cover (1) and filter. Tightening torque: 40 Nm (29.5 lbf. ft.)

6 Fill with Volvo engine oil; refer to Administration page 16.

7 Start the engine and check that there is oil pressure.

8 Check that no leakage is present.

9 Stop the engine and check the oil level after a couple of minutes.


 

Oil Filter Housing, Change

TAD752GE, TAD753GE, TAD754GE

Removal

1 Remove the fan; refer to 26-3, Fan, change.

2 Remove the coolant pump; refer to Coolant Pump, Change page 189.

3 Remove the fuel filter bracket; refer to Fuel filter housing, change page 110.

4 Remove the electrical connection (1) from the oil pressure sensor. Remove the cable clamps, preheater (option, 2).


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5 Remove the oil filter housing.

 

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6 Pull the oil filter housing forward slightly and lift it away.


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7 Remove the seal ring.


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Installation

NOTICE! Clean the sealing surfaces.

NOTICE! Use new seals.

 

8 Place the gasket on the oil filter housing. Use the two short bolts to hold the gasket in place during installation.


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9 Guide the oil filter housing onto the coolant collar.


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10 Adjust the oil filter housing and fasten. Tightening torque: 60 Nm (44.3 lbf.ft.)

 

11 Fit the electrical connection (1) to the oil pressure sensor. Connect the cable (2) to the preheater (option).


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12 Install the coolant pump according to Coolant Pump, Change page 189.

13 Install the fuel filter bracket according to Fuel filter housing, change page 110.

14 Install the fan; refer to 26-3, Fan, change.

15 Carry out a function check.

 

22-3 Oil cooler

 

Oil Cooler, Replace

TAD550GE, TAD551GE, TAD750GE, TAD751GE

Removal

1 Drain the coolant; refer to Coolant, Change page 187.

2 Remove the fuel filter bracket; refer to Fuel filter housing, change page 110.

NOTICE! Be prepared to gather up fluids.

3 Remove the oil filter (1).

4 Remove the oil dipstick (2).

5 Disconnect the oil pressure sensor (3).


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6 Remove the oil cooler housing.

 

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7 Remove the Allen plugs (1).

8 The undo the Allen bolts (2) and remove the oil cooler (3).

9 Inspect the oil cooler and if necessary pressure test before installation; refer to 22-3, Oil Cooler, Leakage Check.

 

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10 Remove the O-rings and unscrew the Allen bolts.

 

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11 Remove the aluminum washer.

 

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Installation

NOTICE! Use adhesive film, protective tape during installation.

12 Replace the aluminum washers on the Allen bolts.


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13 Install the O-ring and oil it lightly.

14 Remove the adhesive film, protective tape.

 

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15 Install the oil cooler (1) in the oil cooler housing.

16 Tighten the Allen bolts (2). Step 1:  Tightening torque: 80 Nm (59.0 lbf. ft.)

Step 2: Tightening torque: 160 Nm (118.0 lbf. ft.) 17 Fit the O-rings to the Allen plugs (3) and oil them lightly. Tightening torque: 80 Nm (59.0 lbf. ft.)


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17 Fit the O-rings to the Allen plugs (3) and oil them

lightly.

Tightening torque: 80 Nm (59.0 lbf. ft.)



IMPORTANT!

Inspect the mating surface before installation.

18 Install the oil cooler housing and gasket.

NOTICE! Different bolt lengths.

• 3 x M8 x 50 mm

• 10 x M8 x 80 mm

 

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19 Tightening sequence: Diagonal.

Step 1: Tightening torque: 3 Nm (2.2 lbf. ft.)

Step 2: Tightening torque: 30 Nm (22.1 lbf. ft.)


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20 Install the oil filter (1).

21 Install the oil dipstick (2).

22 Connect the oil pressure sensor (3).

23 Install the fuel filter bracket; refer to Fuel filter housing, change page 110.

24 Fill with coolant; refer to: 

- Coolant Level, Checking and Topping Up page 185.

- Administration page 16.


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25 Check the oil level.

26 Carry out a function check.

 

Oil Cooler, Replace

TAD752GE, TAD753GE, TAD754GE

Removal

NOTICE! Be prepared to gather up fluids.

1 Drain the coolant; refer to Coolant, Change page 187.

2 Remove the oil cooler.

3 Remove the seals.



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Installation

4 Re-install the oil cooler on the oil filter housing. Tightening torque: 22 Nm (16.2 lbf. ft.)

5 Fill with coolant; refer to:

- Administration page 17.

- Coolant Level, Checking and Topping

Up page 185.

6 Carry out a function check.

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